Casting
Engineering

Our Technology Portfolio allows us to iterate quickly considering several variables like Design-Optimization, Quality-Benchmarks, Cost-Effectiveness to convert your design concept into reality. With the benefits of cost-effective Metal Casting Design, our customers can reduce the rejections rates ultimately and have a high yield rate. We design a functionally, stable cast product. The stages involve a thorough analysis of design, and castability with our Casting Simulation Service, which plays a prominent role in the Casting development cycle.

As modern manufacturing requires software expertise to design Prototypes, Magna Digitech delivers expert Casting Design services giving you a robust Casting Design. Our Design services enable you to reverse engineer your legacy developments, and converting your complex fabrications to simplified Casting Designs. Read More..

At Magna Digitech, we have more than 2 decades of Casting Simulation experience making use of cutting-edge Simulation software to perform Casting Simulation before producing expensive Molds or Patterns to analyze the cast metal flow and solidification inside the cavities, making the casting development and manufacturing more precise and quicker. Our customers benefit from reduced rejection, increased yields, trouble less casting process. Read More..

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3d printing

The parts are printed directly by our Bound Metal Deposition printer layer by layer, which involves extrusion of bound metal rods. This ensures production of parts with quick development time, assuring design freedom.

Sintering

Sintering causes the metal particles to densify thereby creating a solid structure  the part is heated to temperatures near melting, the remaining binder is removed and metal particles fuse together causing the part to densify up to 98%. The parts are now ready to use..

Debinding

The part is then immersed in debinding fluid, dissolving primary binder and creating an open-pore channel structure throughout the part, preparing it for sintering.

Part Design

Based on the inputs from the 3D model, various design aspects like thickness, tolerances, metal characteristics are analyzed & the files for metal printing are prepared through Studio System Software generating supports and control parameters .

Finishing

Magna Digitech’s finishing services includes Hand finishing, Grit blasting, Shotblasting, Vibropolishing, REM’s  ISF® (Isotropic Super Finishing) process.

Machining

To meet your specific needs Magna Digitech can provide close tolerance finishing with our technology suite of machining simulation software, modular fixturing, 5 Axis Machining Centre and CMM.