Casting
Simulation

With more than two decades of experience in effectively utilising the world’s best simulation software – MAGMASOFT®, Magna Digitech has successfully completed 6000+ simulation projects for 100+ foundries all over the world. With this rich experience we are able to provide the best casting design the first time at the right cost. Our expertise in various material grades in Ferrous (Grey Cast Iron, Ductile Iron, SiMo, GJV, etc) Non-Ferrous and Steel Grades is an added advantage to Foundries

Here is what you benefit by Our casting Simulation Services

Reduce Time To Market

Magna Digitech’s vast experience with MAGMASOFT® simulation software helps to eliminate design errors in gating and feeding. Virtual trials are conducted to gain the confidence and get the product first time right. We also work with OEMs to understand the solidification behaviour in casting helping to redesign the component in initial stage to suit the manufacturing process.

Reduce Time To Market

Increase Productivity

Emphasizing the rising demand of foundries for the right cost, our Casting Process Simulation services enables optimisation of the design for increased productivity by increasing saleable castings per mold, optimum casting weight, high yield, reducing machining stock, etc.,

Increase Productivity

Reduce Rejections

Reducing rejection is the key factor to improve the bottom line of the foundry and customer satisfaction. With our rich expertise in Methoding design, the gating design can be optimised for proper filling and feeding eliminating defects like cold metal, blow hole, inclusion, shrinkage, etc. Simulation facilitates to find the potential root cause of the defects to take proper corrective actions. Horizontal deployment of the corrective action to other similar castings is an added advantage.

Reduce Rejections

Metallurgical Property Prediction

With the standard iron module of MAGMASOFT®, various iterations of the castings can be simulated by changing the chemistry, pouring time, pouring temperature, etc. thereby reducing the number of trials in shop floor and achieving the best possible mechanical properties from the first casting itself.

Metallurgical Property Prediction

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3d printing

The parts are printed directly by our Bound Metal Deposition printer layer by layer, which involves extrusion of bound metal rods. This ensures production of parts with quick development time, assuring design freedom.

Sintering

Sintering causes the metal particles to densify thereby creating a solid structure  the part is heated to temperatures near melting, the remaining binder is removed and metal particles fuse together causing the part to densify up to 98%. The parts are now ready to use..

Debinding

The part is then immersed in debinding fluid, dissolving primary binder and creating an open-pore channel structure throughout the part, preparing it for sintering.

Part Design

Based on the inputs from the 3D model, various design aspects like thickness, tolerances, metal characteristics are analyzed & the files for metal printing are prepared through Studio System Software generating supports and control parameters .

Finishing

Magna Digitech’s finishing services includes Hand finishing, Grit blasting, Shotblasting, Vibropolishing, REM’s  ISF® (Isotropic Super Finishing) process.

Machining

To meet your specific needs Magna Digitech can provide close tolerance finishing with our technology suite of machining simulation software, modular fixturing, 5 Axis Machining Centre and CMM.