Casting Design

With more than 100 customers worldwide, Magna Digitech has the robust product design and in-depth problem solving experience. Having developed, optimised and trouble-shot more than 4000 castings in a wide variety of metal, sizes and geometry for various industries, Magna Digitech has the unique track record and experience in providing optimal casting designs.

Here is what you benefit by our robust and innovative casting design.

Robust Design

Magna Digitech’s vast experience in Designing / Developing over 4000 Castings spanning various industries are applied using CAD, Simulation & CAM Software to obtain the perfect geometric design, optimising with respect to the molding process, parting lines, shrinkage allowance, junction radius, draft angles etc. ensuring speed and accuracy in the Casting development process.

Robust Design

Reduce Cost

Our sharp-eye on Metal yield, Mold yield, Rejection control, Manufacturability and Post processing enables in reducing the cost of manufacturing. With our expertise in cutting-edge MAGMASOFT® simulation software, we do concurrent design validation process to make this possible.

Reduce Cost

Fabrication To Castings

Magna Digitech’s engineering expertise in the successful conversion of more than 100 Fabrication to Castings designs has provided it a rich experience in this field. We work with customers to identify key areas in design and manufacturability to convert the complex fabricated drawings into simplified casting designs.

Fabrication To Castings

Integrated Casting

Magna Digitech is well experienced in integrating Casting designs where we combine multiple casting assemblies into a single piece Casting. This eliminates machining, joints and flanges lowering the assembly time. Customers again benefit from improved reliability, performance, product weight and total cost.

Integerated Casting

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3d printing

The parts are printed directly by our Bound Metal Deposition printer layer by layer, which involves extrusion of bound metal rods. This ensures production of parts with quick development time, assuring design freedom.


Sintering causes the metal particles to densify thereby creating a solid structure  the part is heated to temperatures near melting, the remaining binder is removed and metal particles fuse together causing the part to densify up to 98%. The parts are now ready to use..


The part is then immersed in debinding fluid, dissolving primary binder and creating an open-pore channel structure throughout the part, preparing it for sintering.

Part Design

Based on the inputs from the 3D model, various design aspects like thickness, tolerances, metal characteristics are analyzed & the files for metal printing are prepared through Studio System Software generating supports and control parameters .


Magna Digitech’s finishing services includes Hand finishing, Grit blasting, Shotblasting, Vibropolishing, REM’s  ISF® (Isotropic Super Finishing) process.


To meet your specific needs Magna Digitech can provide close tolerance finishing with our technology suite of machining simulation software, modular fixturing, 5 Axis Machining Centre and CMM.