3D Sand Printing

At Magna Digitech, we continually innovate and leverage technology to remain ahead in the casting domain. Our superior Sand Casting capabilities using 3D Printed Sand Molding process reiterate our belief in bringing the best to our customers. Enabled by a state of the art system, this process uses 3D Printing technology to form Sand Molds and Cores directly from CAD files, eliminating the need for hard tooling. The result – Your Castings are delivered in days Instead of weeks. You can also count on an excellent surface finish and an excellent dimensional tolerance way better than the traditional manufacturing process.

Our large format 3D sand printer 1500 x 1000 x 750mm of box size enables us to print Molds and Mores for large size IC Engines, Valves, Turbochargers, etc. The smaller sized Cores and Molds can be nested in the job box as required.

Here is what you Get From Our 3D Sand Printing Services.

Peak Performance

The consistent dimensional output from the 3D sand printed Molds and Cores assures consistent performance in complicated design sensitive products like Turbo Chargers, Impellers, Hydraulic Manifolds, and Inlet Outlet Casings. You can get true design fidelity, consistent dimensional with uniform efficiency.

Complexity Simplified

We deliver your complex geometry Castings, Cores, and Molds leveraging our 3D Sand Printing technologies along with our domain experience. There are no design constraints, no assembly of the core, and the post-casting operations have eliminated.

Shrink Time To Market

3D Sand Printing technology from Magna Digitech gives product designers the freedom to design for function not intended for manufacturing and eliminates assembly of cores and post operations. Further, as it helps fast production of Molds and Cores without hard tooling, the market reach time of the casting is drastically reduced.

Shrink Time To Market

Single Piece

In-plant down situations, the ability to provide a single piece of casting in a matter of days is a boon to the end-user, and we exactly offer the same.

Single Piece

Magna Digitech
Casting With Technology

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3d printing

The parts are printed directly by our Bound Metal Deposition printer layer by layer, which involves extrusion of bound metal rods. This ensures production of parts with quick development time, assuring design freedom.

Sintering

Sintering causes the metal particles to densify thereby creating a solid structure  the part is heated to temperatures near melting, the remaining binder is removed and metal particles fuse together causing the part to densify up to 98%. The parts are now ready to use..

Debinding

The part is then immersed in debinding fluid, dissolving primary binder and creating an open-pore channel structure throughout the part, preparing it for sintering.

Part Design

Based on the inputs from the 3D model, various design aspects like thickness, tolerances, metal characteristics are analyzed & the files for metal printing are prepared through Studio System Software generating supports and control parameters .

Finishing

Magna Digitech’s finishing services includes Hand finishing, Grit blasting, Shotblasting, Vibropolishing, REM’s  ISF® (Isotropic Super Finishing) process.

Machining

To meet your specific needs Magna Digitech can provide close tolerance finishing with our technology suite of machining simulation software, modular fixturing, 5 Axis Machining Centre and CMM.