Component inspection

We ensure the quality of our products through state-of-the-art inspection facilities to ensure a defect free component on time and every time

Metallurgical testing

Spectro Analyser

SPECTROLAB Spectrometer capable to test 30 elements to ensure that the Rapid Prototype meets BSI and customer standards , before every metal melt is poured.

Image Analyser

Carl Zeiss Micro Analyzer with a scope of  50 to 400x and Clemax Image analyzer to ensure that material received proper processing treatment and has the specified spheroidization, grain size etc,.

Dimensional inspection

Blue Ray Scanner

Romer Portable CMM with 3D Scanner (Measuring Envelope 2000mm).

  • 6 Axis absolute Arm with high accuracy Absolute encoders and Spin Grips.
  • Profile surfaces can be scanned and compared with 3D Model.
  • Reliable measurement results compared to manual layout inspection.

Coordinate-measuring machine (CMM)

  • Fully Automatic Brown & Sharpe CMMs of 
    • Table Size 1200 x 2200 x 1000 mm
    • Table Size 800 x 1000 x 600 mm
  • Trimos 2D Measuring machine for measurement
  • Mitutoyo Manual CMM of Table Size 500 x 700 x 400 mm

Non Destructive Testing

Magnetic particle and Dye Penetrant inspection

 To ensure that the components are from defects like fatigue cracks and surface-breaking defects in non-porous materials, magnetic particle  (Magna Flux Y-7) and dye penetrant inspection is used to find surface and sub-surface indications .

 

x-ray inspection and ULTRASONIC TESTING

X-ray inspection is outsourced to identify internal defects. Ultrasonic testing devices to determine internal discontinuities

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3d printing

The parts are printed directly by our Bound Metal Deposition printer layer by layer, which involves extrusion of bound metal rods. This ensures production of parts with quick development time, assuring design freedom.

Sintering

Sintering causes the metal particles to densify thereby creating a solid structure  the part is heated to temperatures near melting, the remaining binder is removed and metal particles fuse together causing the part to densify up to 98%. The parts are now ready to use..

Debinding

The part is then immersed in debinding fluid, dissolving primary binder and creating an open-pore channel structure throughout the part, preparing it for sintering.

Part Design

Based on the inputs from the 3D model, various design aspects like thickness, tolerances, metal characteristics are analyzed & the files for metal printing are prepared through Studio System Software generating supports and control parameters .

Finishing

Magna Digitech’s finishing services includes Hand finishing, Grit blasting, Shotblasting, Vibropolishing, REM’s  ISF® (Isotropic Super Finishing) process.

Machining

To meet your specific needs Magna Digitech can provide close tolerance finishing with our technology suite of machining simulation software, modular fixturing, 5 Axis Machining Centre and CMM.