Engineering And
Manufacturing Technology

With our Engineering Design and expert Casting Simulation capabilities, we have carved a unique niche for ourselves in the Foundry Engineering Services. We have a proven track record of building over 10,000 Solid Models from legacy drawings and Simulation of over 4000 Components for the manufacture of high integrity castings. Read More..

Our Additive Manufacturing process with 3D printing system designed to manufacture Mold and Cores for Sand Casting foundries, facilitating for the creation of complex Sand Molds and Cores directly from CAD data without the need for a physical pattern. The 3D Sand Printer allows producing Cores and Molds for low volume work and Prototypes without producing expensive and time-consuming tooling for customers. Read More..

Direct Metal printing is a futuristic technology that produces impossible-to-make parts directly from your CAD data. Advantages to this process include the ability to produce strong, complex geometries, internal lattice structures, conformal cooling channels and other features that cannot be made with traditional machining.

Parts can be made quickly with a minimum of material waste making them ideal for next-generation engineering in aerospace, medical, automotive and other industries.

Considering the time constraints in Rapid Prototype development where a single piece or small batch is required, The hybrid manufacturing process is adopted, where the Molds are directly Milled. This provides cost effective and timely solutions especially for larger prototypes. Read More..

Our Machining capabilities allows us to deliver certified ready to assemble Prototype Components in a timely manner. This is achieved through our Machining Simulation Capabilities, Modular fixtureing and Computerized CMM systems. With over 24 CNC machines including 5-Axis capabilities the appropriate machines are available for different Components.. Read More..

Magna Digitech
Casting With Technology

Close Menu

3d printing

The parts are printed directly by our Bound Metal Deposition printer layer by layer, which involves extrusion of bound metal rods. This ensures production of parts with quick development time, assuring design freedom.

Sintering

Sintering causes the metal particles to densify thereby creating a solid structure  the part is heated to temperatures near melting, the remaining binder is removed and metal particles fuse together causing the part to densify up to 98%. The parts are now ready to use..

Debinding

The part is then immersed in debinding fluid, dissolving primary binder and creating an open-pore channel structure throughout the part, preparing it for sintering.

Part Design

Based on the inputs from the 3D model, various design aspects like thickness, tolerances, metal characteristics are analyzed & the files for metal printing are prepared through Studio System Software generating supports and control parameters .

Finishing

Magna Digitech’s finishing services includes Hand finishing, Grit blasting, Shotblasting, Vibropolishing, REM’s  ISF® (Isotropic Super Finishing) process.

Machining

To meet your specific needs Magna Digitech can provide close tolerance finishing with our technology suite of machining simulation software, modular fixturing, 5 Axis Machining Centre and CMM.