3D Sand Printed
Molds and Cores

3D Sand Printed Molds and Cores in Days

Our focus is to address complicated geometries with tool less designs using our 3D Sand Printing Capabilities and Engineering Expertise. Consistent dimensional output assures stable performance in the 3D Printed Mold and Cores. The Molds and Cores undergo, strength testing, Mold scratch hardness testing, tensile strength testing and  dimensional scanning before packing and delivery.

Magna Digitech
Casting With Technology

Close Menu

Part Design

Customer CAD Drawing

To meet your specific needs Magna Digitech can provide close tolerance finishing with our technology suite of machining simulation software, modular fixturing 5 Axis Machining Centre and CMM.

3d sand mold and core printing

3D Sand Mold And Core Printing

The Sand Molds and Cores are printed directly by our Furan 3D Sand Printer. This process assures quick development time with no design constraints.

Considering the time constraints in Rapid Prototype Development where a single piece or small batch is required, the hybrid manufacturing process is adopted, where the Sand Molds are directly milled and Cores are 3D Sand Printed. This provides cost effective and timely solutions especially for larger Prototypes.

Sand Mold and Core Inspection

Sand Mold And Core Inspection

Our Molds and Cores undergo quality testing like mold strength, mold scratch hardness, tensile strength & dimensional scanning ensuring a perfect castability .

Sand Molds and Cores Packing

Sand Molds And Cores Packing

We concentrate on each aspect for perfect product delivery like proper cleaning and packing of Molds and Cores to reach the foundry without any damage. The Sand Mold and Cores are gently cleaned and packed with proper cushioning. Magna Digitech has gained enough experience in packing method, and have given 100% nondamaged delivery of 3D Sand Printed Molds and Cores to foundries.

3d printing

The parts are printed directly by our Bound Metal Deposition printer layer by layer, which involves extrusion of bound metal rods. This ensures production of parts with quick development time, assuring design freedom.

Sintering

Sintering causes the metal particles to densify thereby creating a solid structure  the part is heated to temperatures near melting, the remaining binder is removed and metal particles fuse together causing the part to densify up to 98%. The parts are now ready to use..

Debinding

The part is then immersed in debinding fluid, dissolving primary binder and creating an open-pore channel structure throughout the part, preparing it for sintering.

Part Design

Based on the inputs from the 3D model, various design aspects like thickness, tolerances, metal characteristics are analyzed & the files for metal printing are prepared through Studio System Software generating supports and control parameters .

Finishing

Magna Digitech’s finishing services includes Hand finishing, Grit blasting, Shotblasting, Vibropolishing, REM’s  ISF® (Isotropic Super Finishing) process.

Machining

To meet your specific needs Magna Digitech can provide close tolerance finishing with our technology suite of machining simulation software, modular fixturing, 5 Axis Machining Centre and CMM.