Rapid Prototyping

We are your partners for producing fast Prototype Components. OEM’s and Foundries benefit from us as a single point solution for Direct Metal Printed Parts, Castings and Machining, 3D Sand Printed Molds and Cores, Casting Design & Simulation.The lead time is shortened from months to days, enabling concurrent design validation and pilot lots. Magna has robust product design and in-depth problem-solving experience, having developed, optimized, and trouble shot more than 4000 castings in a wide variety of metal, sizes, and geometry for various industries.

Magna Digitech offers Direct Metal Printing “The Future of Manufacturing” with leading edge technology. Leveraging the Bound metal deposition technology to provide rapid prototyping & creation of parts with more complexity than ever before, identifying opportunities for assembly consolidation. Read More..

Ably backed by state-of-the-art Foundries and Machining Infrastructure, our technical capability in the Casting Domain viz, Casting Design, Simulation and Machining expertise viz Design, Simulation and Modular work holding facility ensures Rapid Casting and Machining in time. Read More..

Our differentiator is our Sand 3D Printing and Direct Mold Milling capabilities which helps us deliver your Molds and Cores in days without any hard tooling. The Molds and Cores have excellent surface finish and tight dimensional tolerances. Read More..

The “Go to Company” In The Prototyping Technology Space

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3d printing

The parts are printed directly by our Bound Metal Deposition printer layer by layer, which involves extrusion of bound metal rods. This ensures production of parts with quick development time, assuring design freedom.

Sintering

Sintering causes the metal particles to densify thereby creating a solid structure  the part is heated to temperatures near melting, the remaining binder is removed and metal particles fuse together causing the part to densify up to 98%. The parts are now ready to use..

Debinding

The part is then immersed in debinding fluid, dissolving primary binder and creating an open-pore channel structure throughout the part, preparing it for sintering.

Part Design

Based on the inputs from the 3D model, various design aspects like thickness, tolerances, metal characteristics are analyzed & the files for metal printing are prepared through Studio System Software generating supports and control parameters .

Finishing

Magna Digitech’s finishing services includes Hand finishing, Grit blasting, Shotblasting, Vibropolishing, REM’s  ISF® (Isotropic Super Finishing) process.

Machining

To meet your specific needs Magna Digitech can provide close tolerance finishing with our technology suite of machining simulation software, modular fixturing, 5 Axis Machining Centre and CMM.