Get your robustly designed and cast metal flow-optimized Prototype castings in days, with our vast experience and expertise in the Casting domain. Concurrent Design validation and Consistent dimensional characteristics assures stable performance in design sensitive products like Turbochargers, Impellers, Hydraulic Manifolds, and Inlet Outlet castings.
Based on design inputs with a 2D drawing or old casting or fabrication, our engineering design team starts working on the design for 3D modeling of the casting. Further, to achieve a robust design, we optimize the design aspects like wall thickness, tolerances, metal characteristics, calculation of shrinkage, heat transfer and cooling, thus ensuring a sound casting with perfect castability.
Utilizing our team’s vast experience of 6000+ Casting Simulations and cutting edge software to ensure factors like mold filling , grain structure, stress analysis, distortion and solidification, our expert Casting Simulation capabilities aim for first time right methods to achieve all targeted specifications
The Sand Molds and Cores are printed directly by our Furan 3D Sand Printer. This process assures quick development time with no design constraints.
Considering the time constraints in Rapid Prototype Development where a single piece or small batch is required, the hybrid manufacturing process is adopted, where the Sand Molds are directly milled and Cores are 3D Sand Printed. This provides cost effective and timely solutions especially for larger Prototypes.
We concentrate on each aspect for perfect product delivery like proper cleaning and packing of Molds and Cores to reach the foundry without any damage. The Sand Mold and Cores are gently cleaned and packed with proper cushioning. Magna Digitech has gained enough experience in packing method, and have given 100% nondamaged delivery of 3D Sand Printed Molds and Cores to foundries.
Our in house metal pouring center is equipped to deliver the best castings to our customer and handle all grades of Ferrous metal like Grey Cast Iron, Ductile Iron & Simo Ductile Iron.
In addition to this, we have tie-ups with the best foundries which are in tune with our processes for Steel and other non-ferrous metals like Aluminium, Copper, Zinc, and Magnesium-based alloys.
Magna Digitech can provide timely ready to assemble Prototype Components utilizing our Machining Simulation capabilities and Modular Fixtures.
Our machining centre is equipped with more than 24 CNC Machines including 5-Axis / 4-Axis capability. Machines includes HMCs, VMCs, VTCs & HTCs.
After the Components are machined and ready, it undergoes various quality inspection further to ensure the physical and geometrical characteristics. For this CMM inspection is done to ensure accuracy and precise measurement. We do provide the inspection reports along with the Prototypes.
To ensure the prototype component reaches our customer fast and safe a perfect uncompromised packing is done with proper care.
Based on the inputs from the 3D model, various design aspects like thickness, tolerances, metal characteristics are analyzed & the files for metal printing are prepared through Studio System Software generating supports and control parameters .
To meet your specific needs Magna Digitech can provide close tolerance finishing with our technology suite of machining simulation software, modular fixturing, 5 Axis Machining Centre and CMM.
