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Casting
Simulation

With more than two decades of experience in effectively utilising the world’s best simulation software – MAGMASOFT®, Magna Digitech has successfully completed 6000+ simulation projects for 100+ foundries all over the world. With this rich experience we are able to provide the best casting design the first time at the right cost. Our expertise in various material grades in Ferrous (Grey Cast Iron, Ductile Iron, SiMo, GJV, etc) Non-Ferrous and Steel Grades is an added advantage to Foundries

Here is what you benefit by Our casting Simulation Services

Reduce Time To Market

Magna Digitech’s vast experience with MAGMASOFT® simulation software helps to eliminate design errors in gating and feeding. Virtual trials are conducted to gain the confidence and get the product first time right. We also work with OEMs to understand the solidification behaviour in casting helping to redesign the component in initial stage to suit the manufacturing process.

Increase Productivity

Emphasizing the rising demand of foundries for the right cost, our Casting Process Simulation services enables optimisation of the design for increased productivity by increasing saleable castings per mold, optimum casting weight, high yield, reducing machining stock, etc.,

Reduce Rejections

Reducing rejection is the key factor to improve the bottom line of the foundry and customer satisfaction. With our rich expertise in Methoding design, the gating design can be optimised for proper filling and feeding eliminating defects like cold metal, blow hole, inclusion, shrinkage, etc. Simulation facilitates to find the potential root cause of the defects to take proper corrective actions. Horizontal deployment of the corrective action to other similar castings is an added advantage.

Metallurgical Property Prediction

With the standard iron module of MAGMASOFT®, various iterations of the castings can be simulated by changing the chemistry, pouring time, pouring temperature, etc. thereby reducing the number of trials in shop floor and achieving the best possible mechanical properties from the first casting itself.